Ergonomics in the Home Construction Industry

This project seeks to develop ergonomic interventions to reduce the risk of low back injury in the home construction industry. Dr. Gary Mirka, Associate Professor of Industrial Engineering, Dr. Leonhard Bernold and Dr. Steven Lorenc, Civil Engineering, lead the project with assistance from Dan Kelaher, Tim Lutz, Todd Nay, Brad Lawrence and Mike Monroe, graduate student in Ergonomics.  The project was funded by the National Institute of Occupational Safety and Health (NIOSH).

Causes of Low Back Pain

Construction workers, as a group, perform a wide range of job tasks and consequently have a wide range of exposures in the workplace that can lead to low back pain. Low back pain can be classified in one of two groups: acute or cumulative. Acute low back pain occurs as a result of a single action that injures the back. Known risk factors for acute injuries include:

Cumulative injuries occur as a result of many harmful actions over a period of time. Each individual action, while not painful by itself, contributes to the onset of low back pain. Known risk factors for cumulative injuries include:
The Cost of Low Back Pain

There is growing concern over the costs both from lost productivity and medical care associated with work related injuries and illnesses. The overall rates at which compensation claims are filed in the construction trades are high compared to the general work force in the United States. The Bureau of Labor Statistics (BLS) reported an overall rate of lost time or medical compensation claims of 8.4 per 100 full time workers in 1994. During the same year a rate of 11.8 per 100 full time workers was reported among the construction trades (U.S. Dept of Labor, 1995) as defined by Standard industrial Codes 15 (building construction by general contractors), 16 (other construction by general contractors), and 17 (construction by special trade contractors) (Standard Industrial Classification Manual, 1987). The National Safety council reported for 12 surveyed states between 1985 1987 that occupational back injuries were the most frequent work related disorder, representing 22% of all reported cases, and accounting for 32% of all workers' compensation dollars paid in these states (Federal Register, 1992). The problem is significant and the magnitude is increasing.


Identification of Difficult Jobs

Determining the cause of low back injuries in the construction industry is difficult due to the variety of work methods that can be used to perform the same task. In addition, the types of materials handling required, body postures most commonly used, and work conditions are different for each of the trades. Therefore, it is important to identify general construction tasks which require workers to undergo one or more of the high risk factors previously mentioned. The tasks can then be retooled or the work practice modified to reduce the worker’s exposure. The following tasks have been identified as high risk:


Solution Development

Ergonomic interventions were developed at the Ergonomics and Civil Engineering Laboratories.

Integrated Manual Materials Handling Lifting System

This is a motorized lift for lumbar, plywood, and masonry materials. It aids in the movement of materials around a work site and in the movement of materials to an above ground work location.

ADVANTAGES



Nail Gun Extension

An extension attaches to the nail gun, allowing the worker to stand upright while nailing. The right-hand picture shows the improved back posture.

ADVANTAGES


Tri-Tower Masonry Lift

This intervention is used to transport cinder blocks and bricks around the work site.

ADVANTAGES



 
 
 
 


Wall Lift

This intervention lifts a wall from ground to shoulder height. It can be used to completely frame a wall.

ADVANTAGES


On-going Project Work

The interventions have been taken out to construction sites to examine their usability. Construction workers evaluate the prototypes and make recommendations about design changes. Site visits are also made to videotape workers’ activities in order to measure productivity.

For more information about ergonomic interventions for the construction industry, please contact:
Dr. Gary Mirka, Associate Professor of Industrial Engineering at North Carolina State University