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The bulk of my research pertains to one aspect or another of rapid prototyping and rapid manufacturing. 

Equipment

A partial list of rapid prototyping and rapid manufacturing equipment used in the lab can be viewed by following the hyperlink.

Electron Beam Melting (EBM) by Arcam

EBM is a relatively new direct-metal process that fabricates fully dense metal parts using a high energy electron beam.

Our research interests include:

The development of new high performance materials

Optimization of the process parameters 

Design of metallic structures with engineered properties (strength, stiffness, porosity, etc)

Under certain conditions, we are willing to build sample EBM parts on a contract basis. Please contact me if you are interested in learning more. 

Development of new prototyping processes

At the present time, our research group is concentrating its efforts on a relatively new layered manufacturing process known as 3D Laser Printing.

The basic principle involves laser printing one thermoplastic cross sectional image on top of the next until a 3D shape is built.

The most exiting aspect of this research is that it can be used to print metal and/or ceramic particles that are coated with a thermoplastic binder. The resulting part is debound and sintered in a furnace using conventional methods (i.e. debinding and sintering of metal or ceramic injection molded parts). This is our primary thrust at the present moment. 

Ashok Kumar at the University of Florida has a nice 3D laser printing setup that is worth checking out if you are interested in the process. 

Adaptive slicing

Kittinan Unnannon, a PhD graduate of the group, developed and implemented an adaptive slicing algorithm for the SolidScape ModelMaker II prototyping process. 

In order to implement his algorithm, Kittinan performed an extensive series of tests in which he benchmarked surface roughness of parts as a function of surface angle, orientation, layer thickness, and several other parameters. 

Teaching

Each fall semester, I teach a graduate course titled IE 514 - Product Engineering

Each spring semester, I teach a graduate course titled IE 791B - Rapid Prototyping & Manufacturing