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Personal
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The bulk of my research pertains to one aspect or another of
rapid prototyping and rapid manufacturing.
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Equipment
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A partial list of rapid prototyping and rapid
manufacturing equipment used in the lab can be viewed by following
the hyperlink.
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 | Electron Beam Melting (EBM) by Arcam
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EBM is a relatively new direct-metal process that
fabricates fully dense metal parts using a high energy electron beam.
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Our research interests include:
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The development of new high performance materials
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Optimization of the process parameters
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Design of metallic structures with engineered
properties (strength, stiffness, porosity, etc)
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Under certain conditions, we are willing to build sample
EBM parts on a contract basis. Please contact
me if you are interested in learning more.
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Development of new prototyping processes
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At the present time, our research group is
concentrating its efforts on a relatively new layered manufacturing
process known as 3D Laser Printing.
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The basic principle involves laser printing one
thermoplastic cross sectional image on top of the next until a 3D
shape is built.
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The most exiting aspect of this research is that it
can be used to print metal and/or ceramic particles that are coated
with a thermoplastic binder. The resulting part is debound and
sintered in a furnace using conventional methods (i.e. debinding and
sintering of metal or ceramic injection molded parts). This is our
primary thrust at the present moment.
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Ashok Kumar at the University of Florida has a nice
3D laser printing setup that is worth checking out if you are
interested in the process.
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 | Adaptive slicing
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Kittinan Unnannon, a PhD graduate of the group,
developed and implemented an adaptive slicing algorithm for the
SolidScape ModelMaker II prototyping process.
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In order to implement his algorithm, Kittinan
performed an extensive series of tests in which he benchmarked
surface roughness of parts as a function of surface angle,
orientation, layer thickness, and several other parameters.
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Teaching
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Each fall semester, I teach a graduate course titled
IE 514 - Product Engineering
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Each spring semester, I teach a graduate course
titled IE 791B - Rapid Prototyping
& Manufacturing
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